燃煤锅炉SCR脱硝系统及其流场优化研究Research on SCR Denitrification System and Its Flow Field Optimization for Coal-Fired Boilers
王轶,樊雄飞,顾超,何宝晶,李伟,李兵,伍力拓,杨浩,杨祖旺,张健
WANG Yi,FAN Xiongfei,GU Chao,HE Baojing,LI Wei,LI Bing,WU Lituo,YANG Hao,YANG Zuwang,ZHANG Jian
摘要(Abstract):
为解决燃煤机组瞬态过程中选择性催化还原技术(Selective Catalytic Reduction,SCR)系统精准喷氨困难的问题,基于数值计算结果对燃煤锅炉的省煤器出口烟道导板和SCR顶部导流板进行优化,建立被控系统和动态响应模型,利用人工智能算法在线完善模型,以实现精准喷氨。改造后,SCR入口烟道A、B侧烟气流速分别为9.0 m/s和9.2 m/s,相对标准偏差C_V值为11.4%和10.7%。SCR入口烟道A、B侧NO_x平均质量浓度为250.7 mg/m~3和260.5 mg/m~3,相对标准偏差CV值分别为4.8%和5.0%。SCR出口烟道A、B侧NO_x平均放质量浓度为47.1 mg/m~3和51.6 mg/m~3,相对标准偏差C_V值分别为12.3%和12.5%,基本实现了超低排放的要求。液氨单耗从改造前0.278 3 kg/MWh下降到0.215 2 kg/MWh,下降了27.8%。
In order to address the difficulty of precise ammonia injection in the Selective Catalytic Reduction(SCR) system during the transient process of coal-fired power units, the author optimizes the outlet flue guide plate and SCR top guide plate of the economizer of a coal-fired boiler based on numerical calculation results, establishes a controlled system and dynamic response model, and improves the model online using artificial intelligence algorithms to achieve precise ammonia injection. After the renovation, the flue gas flow rates on the A and B sides of the SCR inlet flue are 9.0 m/s and 9.2 m/s respectively, with relative standard deviation(C_V) values of 11.4% and 10.7%. The average concentrations of NO_x on the A and B sides of the SCR inlet flue are 250.7 mg/m~3 and 260.5 mg/m~3 respectively, with C_V values of 4.8% and 5.0%. The average NO_x on the A and B sides of the SCR outlet flue are 47.1 mg/m~3 and 51.6 mg/m~3respectively, with C_V values of 12.3% and 12.5%. These values meet the requirements of ultra-low emissions. The unit consumption of liquid ammonia decreases from 0.278 3 kg per MWh before the renovation to 0.215 2 kg per MWh, with a decrease of 27.8%.
关键词(KeyWords):
燃煤锅炉;SCR优化;精准喷氨;流场优化;脱硝系统
coal-fired boiler;SCR optimization;precise ammonia injection;flow field optimization;denitrification system
基金项目(Foundation): 青铜峡铝业发电有限责任公司科技项目“2号机组SCR脱硝系统智能测控及调平系统技术研究及应用”(QIOLEDJG-2022-08-29)
作者(Author):
王轶,樊雄飞,顾超,何宝晶,李伟,李兵,伍力拓,杨浩,杨祖旺,张健
WANG Yi,FAN Xiongfei,GU Chao,HE Baojing,LI Wei,LI Bing,WU Lituo,YANG Hao,YANG Zuwang,ZHANG Jian
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- 燃煤锅炉
- SCR优化
- 精准喷氨
- 流场优化
- 脱硝系统
coal-fired boiler - SCR optimization
- precise ammonia injection
- flow field optimization
- denitrification system
- 王轶
- 樊雄飞
- 顾超
- 何宝晶
- 李伟
- 李兵
- 伍力拓
- 杨浩
- 杨祖旺
- 张健
WANG Yi - FAN Xiongfei
- GU Chao
- HE Baojing
- LI Wei
- LI Bing
- WU Lituo
- YANG Hao
- YANG Zuwang
- ZHANG Jian
- 王轶
- 樊雄飞
- 顾超
- 何宝晶
- 李伟
- 李兵
- 伍力拓
- 杨浩
- 杨祖旺
- 张健
WANG Yi - FAN Xiongfei
- GU Chao
- HE Baojing
- LI Wei
- LI Bing
- WU Lituo
- YANG Hao
- YANG Zuwang
- ZHANG Jian